Injection molding machine control manual and mechanized movement complement each other

Date：2016-06-29 09:51:23

1 Overview

    Injection molding machine production process, the runs through the mechanical movement, the principle of movement of various molds are associated with such mechanical movement to achieve, for the control of movement, we are able to effectively configured through manual and automated control and processing, and ensure product quality injection mold, not rigidly adhere to a variety of craft basic movement patterns, continuous development and innovation, the manual control and mechanized movement complement each other.

    Manual and automated dual control injection molding machine 2 length and ingredients

    According to the number and the number of different ingredients and quality requirements, we will be a time of injection molding machine control program automatically set to the maximum saturation reconcile raw materials and step up connection, so that the automation of raw materials and finished products, the process is in already done under the premise of manual control, the amount of injection of the raw material to achieve the desirable level of automated processing. Wherein the manual control part, we can effectively embedded into them to automate, improve our level of injection molding machines work.

    2.1 manual and automated injection molding machine control need to highlight the convenience and timeliness

    Duration and mix design and application of injection molding machines on the ingredients, including process control configuration, we need to consider the characteristics of the materials and construction of injection products, which can be integrated to local conditions, rational distribution, to achieve the desired effect, artificial injection molding machine first, the purpose of control to highlight its timeliness and convenience, these two problems are resolved, we will improve the efficiency of the injection molding machine by a large margin, but also to ensure product quality, while in the actual design work is also required combine difference problem, to take flexible measures to solve the so-called "all roads lead to Rome," the same thing, to ensure the reasonableness of the injection molding machine ingredients, and finally achieve the purpose of ensuring product quality.

    2.2 Depending on the type and quality of injection products, determine the order and the quality of the ingredients

    Because the work of injection molding machine needs to be determined by market and product demand, so depending on the quantity and type and quality of injection products, we designed a different length of time and ingredients in a different order and the amount of different positions inside the injection molding machine according to duration control, design of different ingredients and amounts, through an automated process control, within a specific time of the mixing and processing the necessary ingredients, and injection mold manufacturing and processing of products through export position, the final product processing and molding .

    3 Consider the actual requirements of the product, the quality control of injection molding machines - manual and automatic control measure

    Injection molding machines for the production and processing of product quality management has many dimensions, but also through to the products produced always, in order to enhance the quality of the products. Manual control and automatic control must be strict regulatory requirements to processing and production, especially for the injection molding machine batching problems, but also to take into account the actual situation of product requirements, the local environment and climate as well as materials and equipment, and to establish a package of quality and technology control system and the system, and continuously improve products and management to achieve development goals. "Quality First" is always on the top of the development, updating and improvements in technology, to ensure coordinated development of quality management and technology, successful completion of goals. Thermoelectric temperature sensor belongs-contact temperature measurement instrument, is one of the industrial equipment, high accuracy and its basic characteristic is measured, because the thermal power is the direct interaction with the test medium, and because its measurement a wide range, we often use the thermocouple from -50 ° C ~ 1600 ° C can be reached.

    3.1 manual control-oriented, emphasizing diversified injection molding machine automatic control

    Its core is the injection molding machine controller, by incorporating a variety of electronic components and hydraulic systems, to achieve semi-automatic or fully automatic intelligent control, automation and control the design of the controller for the product quality has a great impact, the impact of injection molding machines for molding in automatic control, to design effective operation, manual control focusing achieve injection molding machine for mold pressure control zones, for high and low temperature control for products produced in accordance with the speed of time control specific program.

    Basically, for the control of the operating system is mainly rely on manual is complete, even if at the same time intelligent control, and ultimately, the process of manual control, for example, mold protection, for different needs and requirements of users, more personalized operation etc., which is built on the basic premise of automation, flexible integration into manual control, in which the electrical control

    Programming the system is particularly important.

    3.2 manual control of the injection molding machine finishing demanding and comprehensive

    Injection molding machine is in industry and machinery industry, for the production of tools and means there is a particular product specifications, it is made by a variety of processing methods, such as the common blow molding, die-casting and stretching, these are the manufacturing process an important processing methods, is obtained by separating the material reservation and shaping means, including punching machines and punches and other methods, to achieve the required mold. Mold finishing, surface quality and machining accuracy to specifications. Therefore, manual control of finishing the demanding and comprehensive, injection molding machine mold design and manufacturing process, the operating level of the mold and the stamping process to master and use in place or not, is directly related to the quality of the final mold. Strictly in accordance with the rules, so as to meet the requirements and standards, reasonable control and operation details for regulatory compliance, we need to pay special attention to all kinds of mold making process.

    4 injection molding machine two control methods require what they want, cooperate

    MITSUBI contact MSO-N10KP1.6AAC220, the motor starter contactors and thermal overload relays combined into motor starter, mainly used for AC frequency 50Hz and 60Hz, rated voltage up to 1000V, rated current up to 800A of power system and breaking circuit, and can provide a three-phase AC motor overload and phase failure protection.

    4.1 seeking innovation, improve product quality, injection molding machines, to improve management and control capabilities

    This requires us to depart from the practice, continue to explore and sum up experience, to optimize the creation. Continue to reduce energy consumption and optimize the production process, as much as possible to save costs, reduce losses and ensure smooth production safety, strengthen the details of the deal with the manufacturing process, strict quality control standards. In addition to master the solid basic skills and experience and spare no practice, but in practice, constantly improve exploration and summary innovation, is also very important aspect, which need to constantly reflect on, there must be modest and prudent attitude, course of time in order to improve their skills . The injection molding machine functions into full play,

    Self-expression functions.

    Thermocouple temperature sensor temperature passed through the part of contact temperature measuring instruments, we effectively measured by the relevant industrial instrumentation, high accuracy temperature, as measured with the thermocouple directly to influence a wide range of measurement range is also great, we often use injection device to achieve effective temperature through effective synthetic ingredients, and through continuous synthesis, the injection mold to form the finished, in order to achieve a reasonable requirements and standards.

    4.2 intelligent machine control movement of the injection molding machine, ensure the quality of the injection mold

    The working process of the injection molding machine exists a wide variety of mechanical movement, and a variety of mechanical movement of the process and product quality to achieve different effects and thus the mechanical motion control and flexibility in the use of the design level and raise the quality of articles in plastic injection mold design products important.

In control of the whole process, the manual control is an important part, but also the relationship between the product

    Quality, due to the development of modern science and technology.

    Intelligent automation to enhance the level of development in manufacturing injection products to bring great convenience, but also brought high technical standards. Through the machine intermittent control, we through the extended length and control the number of ways to achieve effective standards, by controlling the full contact and temperature, improve the effective quality standards ingredients, in different locations of injection molding machine inside according to duration control, design of different ingredients and amounts, through an automated process control, within a specific time of the mixing and processing the necessary ingredients, and injection mold manufacturing and processing of products through export position, the final product processing and molding . Different molding methods, requirements for different machines used in an amount effective mix and match

    Co-operating on a variety of levels of molds and stamping process to master and use in place or not, it is directly related to the quality of the final mold. Strictly in accordance with the rules, so as to meet the requirements and standards. In the actual design work, we also need to issue binding differences flexibly to take corrective measures.

    5 Conclusion

    Based on the above analysis, we can conclude that despite the draw for the different product types and requirements of the basic principles of motion control of the injection molding machine is different, but have in common, that is, in time and space important control factor to do a reasonable programming, and manual control and automatic control of mechanization are to be coordinated with each other. To be effective in a particular programming operation, manual control focusing achieve injection molding machine for mold pressure control, in fact, in the injection mold designs, stamping technology products and ingredients can not be exactly the same, should be based on the specific circumstances of the product do motion analysis technology, thus further design. Different environments have different design requirements and control standards, different control standards require different temperatures and ingredients.

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